Translation from "Yachting"
magazine
February 2001 Greece
ANTIFOULING PAINTS
PROTECTION OF BOTH THE BOAT
& THE MARINE ENVIRONMENT
"Fouling", which is a condition
where marine organisms develop, is found
on objects, floating or standing, which
are submersed into the sea. The settling
and adherence of these organisms to a
submersed surface takes place when a
vessel (or stationary object) remains
idle for a period of time in a harbor, or
on a vessel which is moving very slowly
either close to a beach or the mouth of a
river.
The first stage of soft fouling is
usually bacteria, which in itself is not
of great importance. However, this
bacterium can create favorable conditions
on the surface enabling harder fouling to
occur. This fouling can be divided into
different species, such as oysters and
various types of plants - sea grass being
one example.
The results from the
accumulated fouling on the keel of a boat
are tremendous. When fouling remains on
the keel for a protracted period of time,
and regardless of the type of material of
which the vessel is constructed, the hull
gradually starts to corrode. Fouling
growth creates osmosis in the keel of a
plastic boat and corrosion in a steel
boat. Moreover, the vessel becomes
heavier and the keel becomes uneven, the
result of this being a reduction in speed
and a dramatic increase in fuel
consumption.Figure: CIRCE
was inspected in December 2000 and was
treated in April 2000 with SealCoat for
fouling and osmosis control. The photo on
the left shows the boat while it is being
lifted up for inspection.
When a boat remains idle for any
length of time, fouling can develop at an
unbelievable rate. Other factors
encouraging the growth of fouling are
warmth, light and generally dirty water,
hence the huge increase in the rate of
growth of fouling during the summer
period - especially at the waterline
level, where green algae can always be
seen. The solution to this major problem
is the use of anti-fouling paints.
Unfortunately the biocide leaching
antifouling paints, besides keeping our
keels clean, cause irreparable damage to
the inhabitants of the sea, completely
interrupting their very chain of
existence. These strong biocides, which
are used to prevent fouling, are chemical
compounds, such as copper or TBT.
The most well-known antifouling paints
may be classified as follows:
a) Conventional. b) Long life. c)
Self-polishing.
And all of these are divided into
categories, depending on the speed of the
vessel and the weather conditions of the
area.
Conventional antifouling
paints are composed of resins and
biocides that are water-soluble, thus
preventing the development of fouling.
Their life span is between 6 to 12
months. On the other hand, Long life
antifouling paints contain non-soluble
resins and release only biocides, thus
they last longer than the conventional
type - between 12 and 36. And the Self
Polishing type are composed of different
layers which are successively dissolved
into the water - the biocide chemicals
(TBT) that they contain actually make
them more effective during the period of
their span life, the length of which is
strongly related to the thickness of the
applied layers.
It is thus very obvious that in our
effort to keep the hulls of our boats
clean, we are irreparably contaminating
the marine environment, the seas that we
swim in, the beaches we sit on, and
finally even our own life cycle.
Figure: Mr. Kjell Alm,
the Swedish inventor of the non-toxic
SealCoat antifouling while the Greek
press is interviewing him in Kalamaki
marina
Greenpeace has been measuring the
contents of the Greek seas, and these
measurements have shown huge amounts of
cancerous biocides that come from
extended use of biocide antifouling,
especially in marinas with navigation and
shipbuilding activities. The situation,
according to Greenpeace, is at a
dangerously high level.
The IMO, understanding how these tragic
consequences are effecting the planet as
a whole, have decided to ban the use of
biocide leaching antifouling paints,
starting with TBT as from the beginning
of the year 2003, whilst the ban on the
use of heavy metals, such as TIN &
COPPER, is anticipated to be bought into
force very shortly. It is not a
coincidence that the declaration made
after the World Summit Meeting for the
protection of the environment, which took
place in Rio de Janeiro in 1992 stated
that: "As soon as an environmentally
friendly substitute for the present
poisonous antifouling paints becomes
available in the open market, all of the
antifouling presently in use, should, and
will be banned at once."
Until today it seems that there are three
"clean" alternative solutions
ready to replace the toxic antifouling
paints:
1. Cleaning system with brushes
2. Teflon-Silicon
3. SealCoat System - the micro fiber
system which resembles the velvet-like
skin of the seal.
The Cleaning system with brushes is not a
new idea, but it is spreading day by day.
However, in warm climates where frequent
cleaning is necessary, this simple and
practical method is becoming economically
ineffective and is a short-term solution
only.
The Teflon-Silicon paints
have entered into almost every known
facet of the paint industry, and their
philosophy is based on a slippery and
greasy-like surface. These paints create
a smooth and greasy membrane that the
microorganisms cannot grip firmly onto,
finally becoming detached with the speed
of the boat. On the one hand, production
costs of this type of paint is very high,
and thus they have a high retail price.
And on the other, "special''
conditions are required during their
application. Some of the samples of the
Teflon-Silicone paints have raised doubts
regarding their resistance against
friction and their adhesion abilities to
the keel of the boat.
Figure: The photo on the
left shows CIRCE during the display of
the results, while people from the marine
field, press as well as Greenpeace
representatives were present.
The SealCoat System uses biocide free
epoxy resin as a bonding agent that seals
the surface, and the finishing layer
consists of synthetic micro-fibers that
protrude slightly from the epoxy layers,
thus resembling the velvet-like skin of
the seal. SealCoat works mechanically due
to the movement of the fibers in the
water, even when the boat remains idle.
In this way the microorganisms find it
difficult to attach themselves to the
coated surface, finally becoming
detached, either during the movement of
the ship or due to their growing weight.
The Epoxy substrate is a complete
solution providing protection against
corrosion, osmosis and exceptional
resistant to mechanical wear and
friction. The system can provide five
years of continuous and effective fouling
protection, and can be applied to all
kinds of surfaces, such as steel,
aluminum, plastic, wood, fiberglass etc.
SealCoat is suitable for all types of
boats (sailing or cruisers), and
especially for those that retain their
full displacement when cruising. It has
been proven that during the long life of
the SealCoat System, friction between the
keel and the sea, due to the growth of
fouling, is reduced, thus resulting in an
improvement in fuel consumption and
efficiency.
It can be seen that speed boats, when
travelling at very high speeds, have part
of their hull out of the water. On this
occasion a loss of speed might be
observed. However, this loss of speed is
also observed a few weeks after the
application of a conventional antifouling
paint. Speed boats do not have an equally
distributed even and smooth water flow on
the whole coated hull, on the contrary,
there are accumulated water pressures and
frictions only in particular areas of the
keel.
However, with the SealCoat System the
keel remains clean and its condition is
not aggravated as the years pass by.
Apart from its ecological character,
SealCoat has many other advantages such
as:
Long
life span of up to 5 years
- Complete insulation that provides
protection against all kinds of
corrosion, such as oxidation and
osmosis
- Complete control of the quality
of the materials and their
application since only authorized
bands of workers certify and
issue a written warranty for 3-5
years against deterioration.
- The successful worldwide use of
the material in both cold and
warm climates, as well as its
certification from national
organizations and classification
societies.
- Minor requirements for annual
maintenance
- Cost effective, bearing in mind
material-work-life span
Figure: CIRCE after
having been cleaned from the minor green
algae and slime with low water pressure
is ready to sail back again into the seas
with no more osmosis problems
SealCoat is available in a large variety
of colors, and the vessel can remain
either in or out of the water for
unlimited periods of time without its
functionality being effected whatsoever.
Moreover, many ship-owners use SealCoat
in the internal parts of the boat as an
insulating material, fire retarding,
decorative floor system or even as a
solution to reducing noise in the engine
room. Most important of all though, is
that SealCoat keeps our seas clean,
without biocides and toxins, and its
participation in the fight against
pollution is designated as
"priceless" from the people
that are aware of the present situation
in the marine environment.
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